How to Test Glow Plugs

Grab a multimeter., Set your multimeter to ohms., Find resistance value of your multimeter., Test the voltage of the battery., Locate the glow plugs., Remove the caps or connectors to the glow plugs., Clip the multimeter’s negative lead to a ground...

10 Steps 4 min read Medium

Step-by-Step Guide

  1. Step 1: Grab a multimeter.

    A multimeter is a black box of electronic circuitry used to test electrical wiring or devices.

    There is a large dial in the center of the multimeter where you can adjust the settings.

    The multimeter uses black (negative) and red (positive) leads to test electrical currency and resistance.

    These leads usually have metal clamps at the end of them.

    While the multimeter can seem daunting because of its many numbers and dials, you only need to use one setting for this test.Analog meters may apply higher voltage to the circuit than the digital meter, so use them with care.The first reading you get from a digital multimeter may not be accurate, since the current can fluctuate.

    Digital multimeters have a difficult time measuring current that is constantly changing.Because analog multimeters have a changing display, they can show you the current fluctuations.

    However, analog multimeters are less accurate overall.It is best to use a digital multimeter for this test.

    A digital multimeter shows the exact number result of the test.

    An analog multimeter is harder to read because every possible result is listed at the top.If you are using an analog multimeter, make sure to choose one with at least 20k ohm/V sensitivity.
  2. Step 2: Set your multimeter to ohms.

    The ohms setting will be denoted by a shape that resembles an upside down horseshoe.

    There will be two long vertical lines containing the range of the ohms. , Cross the two leads of the multimeter over each other and record the result.

    Make sure the metal clamps of the leads touch each other.

    If you are using a digital multimeter, then the reading will appear across the screen.

    Subtract this amount from the glow plug reading. , Put your multimeter in DC Volt reading mode.

    Place the negative lead of your multimeter onto the negative terminal of the battery, and the positive lead onto the positive terminal.

    The reading should be close to
    12.5 Volts when the car is off and close to 13 Volts when the car is running.

    If this is not the case, check your battery or alternator before proceeding.

    Glow plugs will not work correctly if they do not have the correct voltage running into them. , Consult the shop manual of your vehicle to find the location of the glow plugs in the engine.

    This will vary based on the make and model of your vehicle. , There is usually a cover or cap over the glow plugs.

    Remove the cover or cap in order to apply the multimeter clamps to the glow plugs.

    Look at the connector and pins for any signs of rust or corrosion and looseness.

    Take this opportunity to clean them. , The main two ground points can be found by following the wire that leads from the negative battery terminal into the engine wall or following the wire that leads from the alternator into the engine wall.

    These wires are attached to bolts.

    Attach the negative lead onto one of these bolts for grounding.

    Consult your owner’s manual to find the exact locations of the ground points. , If the multimeter's negative lead is still connected to the negative battery terminal, then you can leave it there., Refer to your shop manual to determine the test specs for your vehicle.

    Subtract the resistance value of your multimeter from the resistance value of your glow plug.

    For example, if your plug's resistance measured .9 ohms and your meter's resistance measured .2 ohms, the real reading for the plug is .7 ohms.All the glow plugs in your engine should have similar readings.

    One glow plug with a higher resistance can affect your engine's performance--even if the plug is still good., If one or more of the glow plugs is faulty, replace all of them.

    Never replace a single plug.If the area around the glow plugs has dirt or buildup, clean it first.

    Some manufacturers have special tools to clean out the bore where the glow plugs are inserted into the cylinder head.

    These tools clean out carbon buildup in the area inside the combustion chamber or precharge chamber.

    The tool also cleans the threads that the glow plug screws into.

    This tool is sometimes called a "reamer."
  3. Step 3: Find resistance value of your multimeter.

  4. Step 4: Test the voltage of the battery.

  5. Step 5: Locate the glow plugs.

  6. Step 6: Remove the caps or connectors to the glow plugs.

  7. Step 7: Clip the multimeter’s negative lead to a ground point in the engine.

  8. Step 8: Connect the positive lead of your multimeter to the top of the glow plug.

  9. Step 9: Evaluate the multimeter’s reading.

  10. Step 10: Replace the glow plugs.

Detailed Guide

A multimeter is a black box of electronic circuitry used to test electrical wiring or devices.

There is a large dial in the center of the multimeter where you can adjust the settings.

The multimeter uses black (negative) and red (positive) leads to test electrical currency and resistance.

These leads usually have metal clamps at the end of them.

While the multimeter can seem daunting because of its many numbers and dials, you only need to use one setting for this test.Analog meters may apply higher voltage to the circuit than the digital meter, so use them with care.The first reading you get from a digital multimeter may not be accurate, since the current can fluctuate.

Digital multimeters have a difficult time measuring current that is constantly changing.Because analog multimeters have a changing display, they can show you the current fluctuations.

However, analog multimeters are less accurate overall.It is best to use a digital multimeter for this test.

A digital multimeter shows the exact number result of the test.

An analog multimeter is harder to read because every possible result is listed at the top.If you are using an analog multimeter, make sure to choose one with at least 20k ohm/V sensitivity.

The ohms setting will be denoted by a shape that resembles an upside down horseshoe.

There will be two long vertical lines containing the range of the ohms. , Cross the two leads of the multimeter over each other and record the result.

Make sure the metal clamps of the leads touch each other.

If you are using a digital multimeter, then the reading will appear across the screen.

Subtract this amount from the glow plug reading. , Put your multimeter in DC Volt reading mode.

Place the negative lead of your multimeter onto the negative terminal of the battery, and the positive lead onto the positive terminal.

The reading should be close to
12.5 Volts when the car is off and close to 13 Volts when the car is running.

If this is not the case, check your battery or alternator before proceeding.

Glow plugs will not work correctly if they do not have the correct voltage running into them. , Consult the shop manual of your vehicle to find the location of the glow plugs in the engine.

This will vary based on the make and model of your vehicle. , There is usually a cover or cap over the glow plugs.

Remove the cover or cap in order to apply the multimeter clamps to the glow plugs.

Look at the connector and pins for any signs of rust or corrosion and looseness.

Take this opportunity to clean them. , The main two ground points can be found by following the wire that leads from the negative battery terminal into the engine wall or following the wire that leads from the alternator into the engine wall.

These wires are attached to bolts.

Attach the negative lead onto one of these bolts for grounding.

Consult your owner’s manual to find the exact locations of the ground points. , If the multimeter's negative lead is still connected to the negative battery terminal, then you can leave it there., Refer to your shop manual to determine the test specs for your vehicle.

Subtract the resistance value of your multimeter from the resistance value of your glow plug.

For example, if your plug's resistance measured .9 ohms and your meter's resistance measured .2 ohms, the real reading for the plug is .7 ohms.All the glow plugs in your engine should have similar readings.

One glow plug with a higher resistance can affect your engine's performance--even if the plug is still good., If one or more of the glow plugs is faulty, replace all of them.

Never replace a single plug.If the area around the glow plugs has dirt or buildup, clean it first.

Some manufacturers have special tools to clean out the bore where the glow plugs are inserted into the cylinder head.

These tools clean out carbon buildup in the area inside the combustion chamber or precharge chamber.

The tool also cleans the threads that the glow plug screws into.

This tool is sometimes called a "reamer."

About the Author

J

Jacqueline Murray

Experienced content creator specializing in creative arts guides and tutorials.

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