How to Repair a Broken Sprinkler Line

Isolate where the leak is., Dig a reasonable work space around and under the break, as you will want a bit of "play" or movement in the PVC in order to achieve a rock-solid tight fit with your repair., Using purple primer and the brush that comes...

21 Steps 3 min read Advanced

Step-by-Step Guide

  1. Step 1: Isolate where the leak is.

    This might require a little bit of digging, often where the water is coming out of the ground is not always the source of the leak.

    Once you have isolated the leak, turn off the water to that line, or area.

    Make sure you buy the correct diameter repair pipe and couplers.

    PVC pipe often has information about size and test-strength printed up and down the sides.
  2. Step 2: Dig a reasonable work space around and under the break

    Clean out as much water, mud and dirt as possible.

    Approximately 4 to 6 inches (10.2 to
    15.2 cm) on each side of the break, cut the pipe with a PVC cutter and be sure to wipe both ends clean of any mud (outside and inside).

    Paper towel can be stuffed into the end of the pipe to prevent dirt/mud from re-entering.

    If the pipe cracks when trying to cut it, place a small amount of PVC primer to the spot where the blade touches the pipe and let it sit for a couple of seconds before applying pressure to the cutter.

    This will soften the pipe and make it easier to cut without cracking.

    Remove the broken pipe but save for future subsequent steps. , Prime the inside of 2 straight couplers.

    Attach a coupler to each pipe end by applying a coat of glue on outside of the pipe end and also to the inside of a coupler.

    Working quickly, firmly slide the coupler onto the pipe edge using a twisting motion, pushing hard until the pipe hits the lip inside the center of the coupler.

    Hold the coupler in place with pressure for 15-20 seconds.

    The clear glue dries in approximately 10 seconds and the blue glue in approximately 20 seconds so you must work quickly.

    Repeat for the other pipe end. , To determine the length of the repair pipe, measure from the middle of one straight coupler to the other using a tape measure.

    If you don't have a tape measure, lay a piece of pipe down into the trench and measure it by eye, marking with a pen or pencil for your cut. ,,, Twist pipe hard into coupler until you feel it stop.

    Wait at least a full minute for that to dry then apply glue to the remaining pipe-end and coupler.

    With your final fitting, you may have to pull hard on the sprinkler-line pipe, either to the side or up, in order to get the replacement pipe to slip into the coupler.

    Don't worry, PVC is strong.

    Allow all fittings and joints to dry completely (3-5 minutes) before turning water back on in that line. , With a repair coupling you can slide it all the way on the new pipe section, prime & glue the other pipe, and slide the repair coupling onto the old pipe. , Grind down the inside center edge if it's a standard coupling.

    Then prime and glue one or both halves, depending on length of crack, and prime and glue the old pipe around the crack, and apply the half-piece(s) over the crack.

    Seals the crack and it's faster than cutting out the cracked section of pipe, especially if the cracked pipe is adjacent to another pipe or if it's simply hard to dig out enough. ,
  3. Step 3: as you will want a bit of "play" or movement in the PVC in order to achieve a rock-solid tight fit with your repair.

  4. Step 4: Using purple primer and the brush that comes with it

  5. Step 5: prime the outside of both of the remaining sprinkler pipe ends by painting a 1–2 inch (2.5–5.1 cm) wide strip around the outside of each pipe end starting at the lip/edge.

  6. Step 6: Cut a piece of repair pipe to fit the length of the cut you made in the sprinkler line

  7. Step 7: minus approximately 1/2" or more for each straight coupler used (the coupler adds approximately 1/2 inch to the length of the finished pipe).

  8. Step 8: Fit the cut piece into the couplers dry

  9. Step 9: to be sure that the fit is correct and that the resulting pipe is not bowed

  10. Step 10: from the replacement piece being too long.

  11. Step 11: Disassemble and make any necessary adjustments

  12. Step 12: until the resulting fit is perfect.

  13. Step 13: Prime both ends of your cut piece

  14. Step 14: wait 5 seconds

  15. Step 15: then apply a light layer of glue to one end of the replacement piece and inside one of the straight couplers.

  16. Step 16: Alternatively

  17. Step 17: use a "repair" coupling which does not have the inside center ridge; basically an over-sized section of pipe.

  18. Step 18: Alternatively

  19. Step 19: you can cut a coupling piece in half

  20. Step 20: lengthwise.

  21. Step 21: Watch the area of your repair for a few minutes before you cover your hole back up.

Detailed Guide

This might require a little bit of digging, often where the water is coming out of the ground is not always the source of the leak.

Once you have isolated the leak, turn off the water to that line, or area.

Make sure you buy the correct diameter repair pipe and couplers.

PVC pipe often has information about size and test-strength printed up and down the sides.

Clean out as much water, mud and dirt as possible.

Approximately 4 to 6 inches (10.2 to
15.2 cm) on each side of the break, cut the pipe with a PVC cutter and be sure to wipe both ends clean of any mud (outside and inside).

Paper towel can be stuffed into the end of the pipe to prevent dirt/mud from re-entering.

If the pipe cracks when trying to cut it, place a small amount of PVC primer to the spot where the blade touches the pipe and let it sit for a couple of seconds before applying pressure to the cutter.

This will soften the pipe and make it easier to cut without cracking.

Remove the broken pipe but save for future subsequent steps. , Prime the inside of 2 straight couplers.

Attach a coupler to each pipe end by applying a coat of glue on outside of the pipe end and also to the inside of a coupler.

Working quickly, firmly slide the coupler onto the pipe edge using a twisting motion, pushing hard until the pipe hits the lip inside the center of the coupler.

Hold the coupler in place with pressure for 15-20 seconds.

The clear glue dries in approximately 10 seconds and the blue glue in approximately 20 seconds so you must work quickly.

Repeat for the other pipe end. , To determine the length of the repair pipe, measure from the middle of one straight coupler to the other using a tape measure.

If you don't have a tape measure, lay a piece of pipe down into the trench and measure it by eye, marking with a pen or pencil for your cut. ,,, Twist pipe hard into coupler until you feel it stop.

Wait at least a full minute for that to dry then apply glue to the remaining pipe-end and coupler.

With your final fitting, you may have to pull hard on the sprinkler-line pipe, either to the side or up, in order to get the replacement pipe to slip into the coupler.

Don't worry, PVC is strong.

Allow all fittings and joints to dry completely (3-5 minutes) before turning water back on in that line. , With a repair coupling you can slide it all the way on the new pipe section, prime & glue the other pipe, and slide the repair coupling onto the old pipe. , Grind down the inside center edge if it's a standard coupling.

Then prime and glue one or both halves, depending on length of crack, and prime and glue the old pipe around the crack, and apply the half-piece(s) over the crack.

Seals the crack and it's faster than cutting out the cracked section of pipe, especially if the cracked pipe is adjacent to another pipe or if it's simply hard to dig out enough. ,

About the Author

D

Deborah Gibson

Experienced content creator specializing in lifestyle guides and tutorials.

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